High-Purity Copper & Phosphor Bronze Mesh - Precision Filter Screen with Anti-Static, RF Shielding, Conductive Heat Dissipation

Product Overview
Our electrostatically shielded copper meshes are engineered for critical industrial applications requiring precision filtration, electromagnetic interference (EMI) suppression, and thermal management. Crafted from oxygen-free C10100 pure copper (99.99% Cu) and C51900 phosphor bronze alloys, these meshes deliver unmatched electrical conductivity (≥98% IACS), corrosion resistance, and mechanical durability. Ideal for aerospace, electronics manufacturing, laboratory equipment, and telecommunications infrastructure.
Key Technical Specifications
Parameter | Pure Copper Mesh | Phosphor Bronze Mesh |
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Material Standard | ASTM B152 C10100 | ASTM B103 C51900 |
Conductivity | ≥100% IACS at 20°C | ≥22% IACS at 20°C |
Thermal Conductivity | 398 W/m·K | 109 W/m·K |
Tensile Strength | 210-310 MPa | 550-690 MPa |
Operating Temp | -200°C to +250°C | -196°C to +200°C |
Surface Resistivity | <0.1 Ω/sq | <0.5 Ω/sq |
Shielding Effectiveness | 60-100 dB (10MHz-10GHz) | 45-85 dB (10MHz-10GHz) |
Mesh Options | 10-500 mesh | 20-400 mesh |
Wire Diameter | 0.03mm - 2.0mm | 0.05mm - 1.5mm |

Core Functional Advantages
1. Electrostatic Dissipation (ESD Protection)
Surface resistance <10<sup>3</sup> Ω ensures static charge neutralization in explosive environments (ATEX/IECEx compliance)
Prevents component damage during semiconductor handling or pharmaceutical powder processing
2. EMI/RFI Shielding Performance
3. Precision Filtration Capabilities
Tolerance: ±3μm for micron-grade separation
Chemical resistance: Withstands acids, alkalis, and organic solvents (pH 3-11)
Applications:
▸ Fuel cell catalyst recovery
▸ High-purity chemical sieving
▸ Food-grade oil filtration (FDA/EC1935 compliant)
4. Thermal Management Properties

Material Selection Guide
Application Scenario | Recommended Material | Rationale |
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Ultra-high vacuum systems | OFHC Copper | Outgassing rate <10<sup>-9</sup> Torr·L/sec/cm² |
Wear-resistant sieving | Phosphor Bronze | 20% higher hardness than pure copper |
Cryogenic environments | C10100 Copper | Maintains ductility at -196°C |
Marine corrosion zones | Tin-plated Bronze | Salt spray resistance >1000 hrs |

Customization Services
Weaving patterns: Plain weave, twill weave, Dutch weave
Edge finishing: Ultrasonic welding, hemmed borders, flange mounting
Surface treatments: Electropolishing, nickel plating, passivation
Dimensional tailoring: Custom panel sizes up to 3m × 10m, cylindrical cages
Compliance & Certifications
Typical Industrial Use Cases
• Particle accelerator beamline collimators (CERN specification)
• EMI gasketing for aircraft avionics (DO-160G compliant)
• Electrochemical reactor current collectors
• Cleanroom HEPA filter reinforcement
• RF test chamber ventilation windows
Ordering Information
Specify:
Alloy type (C10100 / C51900)
Mesh count (lines per inch/cm)
Wire diameter (mm)
Dimensions (L × W × Thickness)
Surface treatment (if required)
Export Packaging
VCI-coated waterproof kraft paper
Edge-protected plywood crates
ESD-safe sealed containers
Humidity indicator cards included

